1. Clarify the application scenario and the weight of the object being transported

• The specific weight of the object?: When selecting the load capacity of the manipulator, the weight of the actual object to be handled should be considered first. If the heaviest weight of the object to be handled is 30 kg, choosing a manipulator that can withstand a load of 200 kg will not only increase unnecessary costs, but may also cause operational inconvenience. Therefore, a manipulator that matches the weight of the object should be selected to achieve the highest cost-effectiveness and operational efficiency.
• Consider the type and shape of the object?: Sometimes it is not just heavy objects that are being moved, but also objects with complex shapes or that are difficult to grasp. Therefore, in addition to weight, it is also necessary to consider the volume and shape of the object and whether a specific clamp or special operation method is required.

2. Combine the type and characteristics of the robot

• Rigid arm manipulator?: This type of manipulator is suitable for handling heavy workpieces that are prone to torque. For example, when large and rigid objects need to be moved, the rigid arm manipulator can better exert its stability and load capacity.
• Soft-cable assisted manipulators?: This type of manipulator is usually suitable for handling lighter objects, especially in situations where the displacement is not large. They are more flexible and suitable for working environments with small spaces and high operating precision. Therefore, when selecting a load, it is necessary to determine the type of manipulator based on the actual usage scenario.

3. Consider material and structural design

• Influence of material?: The material of the manipulator has a direct impact on its load capacity. For example, a manipulator made of all-aluminum alloy is not only light in weight, but also has a high load capacity and durability. Therefore, when selecting a load, you also need to pay attention to the material of the equipment to ensure that the manipulator can operate stably for a long time in a high-load working environment.
• Structural design considerations?: The structural design of the manipulator affects its load distribution and service life. For example, certain designs can better disperse the load, reduce wear, and extend the service life of the equipment. A well-designed manipulator can not only handle larger loads, but also ensure the stability and safety of operation.

4. Safe load range and margin

• Consider safety margin?: To ensure safe use, it is recommended to leave a certain margin for the manipulator when selecting the load. Do not leave the manipulator in an extreme load state for a long time to avoid failure or damage caused by overloading the equipment. Generally, it is recommended to reserve a 10%-20% margin when selecting the load to ensure that the equipment remains stable during long-term use.

in conclusion

Choosing the right load for the robot requires comprehensive consideration of multiple factors, including the application scenario, the actual weight of the object, the type of robot and its structural design. By clarifying the needs and selecting the load that matches the handling task, not only can production efficiency be improved, but also the safety and long-term reliability of the equipment can be ensured.

1. Preparation before use

• Equipment inspection?: Before use, ensure that all parts of the robot are tightened and not loose, especially the key connection parts. Check the air source pressure to ensure that it is stable and meets the equipment requirements.
• Read the operating manual?: Before initial use or operation, carefully read the operating manual of the device to understand its basic functions, operating procedures, and safety precautions.

2. Fixture selection and installation

• Choose the appropriate gripper?: Choose the appropriate gripper according to the shape, size and weight of the object to be transported. Make sure the gripper is firmly and reliably installed on the manipulator to avoid loosening or falling off during transportation.

3. Start the device and enter the suspended state

• Start the suspension system?: Start the robot through the control panel or remote control and wait for it to enter the suspension state. At this time, the equipment will allow the operator to easily push and control it through the suspension system, reducing the impact of gravity on handling.

4. Operation and handling

• Push-pull handle for control?: In the suspended state, the operator can easily control the movement direction of the manipulator by pushing or pulling the handle. Since the manipulator is not restricted by gravity, the operator can complete most handling tasks without any effort.
• Keep the object stable?: During the moving process, keep the object stable and avoid moving too fast or colliding with surrounding objects. If the object is large, pay special attention to its center of gravity to prevent it from tilting.

5. Place objects

• Release the gripper?: After reaching the target position, use the control panel or remote control to control the manipulator to release the gripper to ensure that the object is placed down smoothly. Avoid placing the object down too quickly to avoid damaging the object or the gripper.

6. End of operation and maintenance

• Shut down the equipment?: After the operation is completed, shut down the suspended power manipulator in time to ensure that the equipment is in a closed and safe state.
• Daily maintenance?: Clean and maintain the robot regularly to ensure that the equipment is in the best operating condition. Maintenance can not only extend the life of the equipment, but also improve work efficiency and safety.

7. Safety precautions

• Strictly abide by the operating procedures?: During use, the operator should always abide by the operating procedures and safety guidelines of the equipment to avoid accidents caused by misoperation.
• Regular maintenance?: To keep the equipment functioning properly, it is recommended to develop a regular maintenance and inspection plan, replace or repair worn parts in a timely manner, and ensure the long-term reliability of the equipment.

in conclusion

The suspension-assisted manipulator has brought great convenience to industrial production with its unique suspension technology and labor-saving operation. By mastering the correct operation methods and maintenance skills, operators can give full play to its performance advantages, improve production efficiency, and ensure the safety of operation and the service life of the equipment.

1.Technology development trends

• Intelligence and autonomy?: With the development of artificial intelligence, machine vision, and sensor technology, robot arms will become more intelligent and autonomous. Future robots will be able to achieve higher flexibility and adaptability, handle complex production tasks, and reduce dependence on manual operations.
• Precision and flexibility?: By introducing more advanced control algorithms and sensing technologies, the operating accuracy and flexibility of the robot will be greatly improved, so as to better cope with the dynamic changes and diversified operation requirements in production.

2. Market application expansion

• Continuous application in manufacturing?: The importance of power-assisted robots in traditional manufacturing continues to rise, especially in the automotive, home appliance, electronics and other industries. As the requirements for production efficiency and precision increase, power-assisted robots will play a more important role.
• Potential of emerging industries?: In addition to manufacturing, demand in emerging fields such as logistics distribution, food processing, and medical care is also growing rapidly. Especially in the logistics industry, power-assisted manipulators can improve the efficiency of cargo handling and sorting; in the medical industry, power-assisted manipulators are expected to play a unique role in surgical assistance and patient care, improving medical quality and safety.

3. Environment and sustainable development

• Energy saving and consumption reduction?: With the increasing global environmental awareness, robot arms have shown great advantages in energy saving and waste reduction. Through more efficient operation and optimized energy utilization, robots can help companies reduce carbon emissions and support green manufacturing and sustainable development goals.
• Resource recycling?: Power manipulators will also play an important role in circular economy fields such as resource recovery and waste disposal, helping to improve resource utilization in production systems.

4. Factors driving market demand

• Rising labor costs?: As labor costs continue to rise worldwide, companies will rely more on automated equipment to improve production efficiency and reduce labor costs. Power manipulators can replace heavy and dangerous manual labor, effectively reducing the labor demand of companies.
• Demand for improved production efficiency?: Enterprises have an increasingly urgent demand for efficient and precise production. Power robots can reduce production errors and improve production stability, becoming a key tool for increasing production capacity and maintaining competitiveness.

in conclusion

The future of power-assisted manipulators is full of development potential, especially in the context of increasing intelligence and automation, it will play an important role in more industries. With technological progress, the continuous growth of market demand and the global emphasis on green manufacturing, power-assisted manipulators can not only help companies improve production efficiency, but also promote various industries to move towards intelligence and sustainable development.